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How Does Wear Rate Compare in Well-functioning Total Hip and Knee Replacements? A Postmortem Polyethylene Liner
Robin Pourzal1, Christopher B Knowlton2,3, Deborah J Hall2
1Department of Orthopedic Surgery, Rush University Medical Center, Room 204b, Orthopedic Building, 1611 W Harrison Street, Chicago, IL, 60612, USA. Robin_pourzal@rush.edu.
Clinical Orthopaedics and Related Research
|February 20, 2016
Summary
Total knee replacements (TKRs) showed lower polyethylene wear rates than total hip replacements (THRs) in this study of autopsy-retrieved implants. This finding aligns with the lower incidence of osteolysis observed in TKRs compared to THRs.
Area of Science:
- Biomaterials Science
- Orthopedic Surgery
- Wear Analysis
Background:
- Osteolysis is a significant concern in total hip replacements (THRs) and total knee replacements (TKRs), historically linked to polyethylene wear.
- While osteolysis is more prevalent in THRs, polyethylene wear in TKRs warrants further investigation, especially volumetric material loss in tibial inserts.
Purpose of the Study:
- To quantify and compare volumetric wear in autopsy-retrieved total knee replacement (TKR) tibial inserts and total hip replacement (THR) acetabular liners.
- To determine the wear rate ratio between TKR and THR components made from identical polyethylene materials.
- To analyze wear patterns exhibited by both TKR and THR components.
Main Methods:
- Comparison of 23 THR (Harris-Galante) and 20 TKR (Miller-Galante II) components retrieved postmortem.
- All components were manufactured from identical polyethylene formulations, with similar processes and gamma-in-air sterilization.
- Wear volume was measured using metrology, with an autonomous mathematical reconstruction method for tibial inserts.
Main Results:
- THR acetabular liners exhibited a wear rate of 38 mm³/year (47 mm³/year excluding low-activity patients).
- Normally wearing TKR tibial inserts showed a wear rate of 17 mm³/year.
- After adjusting for age, the TKR/THR wear rate ratio was 0.5, indicating lower wear in TKRs.
Conclusions:
- Excluding delamination, TKRs demonstrated lower articular wear rates compared to THRs in historical polyethylene components.
- The reduced wear rate in TKRs is consistent with the lower incidence of osteolysis observed in knee replacements versus hip replacements.

