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Updated: Mar 23, 2026

Failure Analysis of Batteries Using Synchrotron-based Hard X-ray Microtomography
Published on: August 26, 2015
Multidimensional operando analysis of macroscopic structure evolution in lithium sulfur cells by X-ray radiography
1Institute of Soft Matter and Functional Materials, Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn Meitner Platz 1, 14109 Berlin, Germany. sebastian.risse@helmholtz-berlin.de.
Lithium sulfur batteries show promise but suffer capacity fading. New operando X-ray methods reveal rapid formation of large sulfur crystals and inactive cathode areas, explaining performance loss.
Area of Science:
- Electrochemistry
- Materials Science
- Energy Storage
Background:
- Lithium sulfur (Li-S) batteries are leading post-lithium-ion technology.
- Rapid capacity fading in Li-S cells stems from poorly understood electrochemical processes.
Purpose of the Study:
- To investigate the precise electrochemical mechanisms causing capacity fading in Li-S cells.
- To correlate dynamic structural changes with electrochemical performance.
Main Methods:
- Operando X-ray radiography combined with impedance spectroscopy during galvanostatic cycling.
- Simultaneous electrochemical and structural analysis of Li-S cells in action.
Main Results:
- Direct visualization of macroscopic α-sulfur and β-sulfur crystal formation (>1 mm) during charging.
- Identification of growing non-wetted, electrochemically inactive areas on the cathode during discharge.
- Correlation of crystal formation and dissolution with impedance spectroscopy signals.
Conclusions:
- Macroscopic sulfur crystal dynamics and cathode wetting issues are key factors in Li-S battery capacity fading.
- Operando techniques provide critical insights into complex Li-S battery degradation mechanisms.
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