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Published on: April 7, 2023
Formulation Development, Process Optimization, and In Vitro Characterization of Spray-Dried Lansoprazole Enteric
Chintan Vora1, Riddhish Patadia1, Karan Mittal1
1Pharmacy Department, Faculty of Technology and Engineering, The M.S. University of Baroda, Kalabhavan, Vadodara-390001, Gujarat State, India.
Spray drying efficiently creates enteric microparticles of lansoprazole (LPZ). Eudragit S 100 provided superior gastric resistance, while plasticizers negatively impacted stability.
Area of Science:
- Pharmaceutical Technology
- Materials Science
Background:
- Developing enteric-coated drug delivery systems is crucial for protecting acid-labile drugs and ensuring targeted release in the intestine.
- Lansoprazole (LPZ) is a proton pump inhibitor susceptible to degradation in the stomach.
Purpose of the Study:
- To develop single-step enteric microparticles of lansoprazole using spray drying.
- To investigate the impact of formulation and process variables on entrapment efficiency and in vitro gastric resistance.
Main Methods:
- Spray drying technique was employed for microparticle fabrication.
- Various Eudragit polymers (S 100, L 100-55, L 100), plasticizers (triethyl citrate), and polymer combinations (sodium alginate, glyceryl behenate) were evaluated.
- Process parameters including inlet temperature, atomizing air pressure, feed concentration, feed rate, and aspirator volume were optimized.
- Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC), and Powder X-ray Diffraction (PXRD) were used for characterization.
- Stability studies were conducted according to ICH Q1A(R2) guidelines.
Main Results:
- Eudragit S 100 demonstrated superior gastric resistance compared to other Eudragit polymers due to its higher pH threshold.
- Incorporation of plasticizers significantly reduced gastric resistance.
- Polymer combinations with sodium alginate improved gastric resistance, while glyceryl behenate did not show significant impact.
- Optimized process parameters yielded spherical microparticles with smooth morphology.
- Drug analysis confirmed an amorphous state within the microparticles.
- The developed microparticles exhibited good stability under accelerated and long-term conditions.
Conclusions:
- Spray drying is a viable single-step method for producing stable, enteric-coated lansoprazole microparticles.
- Eudragit S 100 is the preferred polymer for achieving high gastric resistance.
- Optimized formulation and process parameters are critical for enhancing entrapment efficiency and drug stability.
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