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Updated: Mar 19, 2026

Assessment of the Cytotoxic and Immunomodulatory Effects of Substances in Human Precision-cut Lung Slices
Published on: May 9, 2018
Toluene diisocyanate (TDI) airway effects and dose-responses in different animal models
Thomas Schupp1, Michael A Collins2
1BASF Polyurethanes GmbH, Product Safety, Ecology and Toxicology, Elastogranstrasse 60, 49448 Lemfoerde, Germany.
Abstract:
Many inhalation exposure studies have been performed with toluene diisocyanate (TDI) in different animal species. Many were targeted at respiratory irritation and/or sensitisation. As there is still no broadly accepted guideline for the performance of respiratory sensitisation tests, protocols used and endpoints investigated are numerous. In this review we collected data from those respiratory sensitisation and/or irritation studies that provided threshold or dose-response information. Against this aim, and as TDI is a model substance for a respiratory sensitiser, a great number of mechanistic studies are not cited in this paper, although they were checked for relevant information. The literature data available allow the conclusion that both respiratory irritation and sensitisation may be interdependent, and both irritation and sensitisation by TDI is a threshold phenomenon. Across species, the majority of NOAECs for respiratory sensitisation are in the range of 0.005 to 0.03 ppm, whereas the LOAEC is about 0.02 to 0.4 ppm.
Insights
Toluene diisocyanate (TDI) inhalation studies reveal that respiratory irritation and sensitization are threshold phenomena. Most studies found no observed adverse effect concentrations (NOAECs) for sensitization between 0.005-0.03 ppm.
Area of Science:
- Toxicology
- Occupational Health
- Inhalation Exposure Science
Background:
- Toluene diisocyanate (TDI) is a common industrial chemical with known respiratory effects.
- Numerous studies have investigated TDI's impact on respiratory systems in various animal models.
- Existing protocols for respiratory sensitization testing lack broad consensus, leading to diverse methodologies.
Purpose of the Study:
- To review and synthesize data from inhalation studies on TDI focusing on respiratory irritation and sensitization.
- To identify threshold or dose-response information from available literature.
- To establish a clearer understanding of TDI's effects as a model respiratory sensitizer.
Main Methods:
- Literature review of inhalation exposure studies involving TDI.
- Data collection focused on studies providing threshold or dose-response information for respiratory irritation and sensitization.
- Exclusion of mechanistic studies unless directly relevant to threshold data.
Main Results:
- Respiratory irritation and sensitization induced by TDI appear to be interdependent phenomena.
- Both irritation and sensitization effects of TDI are demonstrated to be threshold phenomena.
- Across species, the majority of No Observed Adverse Effect Concentrations (NOAECs) for respiratory sensitization fall within the 0.005 to 0.03 ppm range.
Conclusions:
- TDI-induced respiratory irritation and sensitization are linked and occur above specific exposure thresholds.
- The identified NOAECs provide crucial data for risk assessment and establishing safe exposure limits for TDI.
- Further standardization of respiratory sensitization testing protocols is warranted.
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