Simple and Green Fabrication of a Superhydrophobic Surface by One-Step Immersion for Continuous Oil/Water Separation

In this paper, stainless steel meshes with superhydrophobic and superoleophilic surfaces were fabricated by rapid and simple one-step immersion in a solution containing hydrochloric acid and stearic acid. The apparent contact angles were tested by a video contact angle measurement system (CA). Field emission scanning electron microscopy (FE-SEM), Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS) were conducted to characterize the surface topographies and chemical compositions. The SEM results showed that mesh surfaces were covered by ferric stearate (Fe[CH3(CH2)16COO]2) with low surface energy. The CA test results showed that the mesh had a maximum apparent contact angle of 160 ± 1.0° and a sliding angle of less than 5.0° for the water droplet, whereas the apparent contact angle for the oil droplet was zero. Ultrasound oscillation and exposure tests at atmospheric conditions and immersion tests in 3.5 wt % NaCl aqueous solution were conducted to confirm the mesh with excellent superhydrophobic and superoleophilic properties. On the basis of the superhydrophobic mesh, a miniature separation device pump was designed to collect pure oil from the oil/water mixture. It showed that the device was easier and convenient. The techniques and materials presented in this work are promising for application to wastewater and oil spill treatment.