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Creating a digitized database of maxillofacial prostheses (obturators): A pilot study.
Mahmoud Elbashti1, Mariko Hattori1, Yuka Sumita1
1Tokyo Medical and Dental University - Maxillofacial Prosthetics, Buniyo-ku, Tokyo, Japan.
The Journal of Advanced Prosthodontics
|June 29, 2016
Summary
This study demonstrates a digital method for creating a database of custom obturators for maxillectomy patients. This digital archive ensures rapid access to obturator data for emergency needs.
Area of Science:
- Digital Dentistry
- Maxillofacial Prosthetics
- 3D Printing Technology
Background:
- Maxillectomy patients often require custom obturators for speech and swallowing.
- Maintaining readily accessible records of these obturators is crucial for emergency replacement.
- Traditional methods for obturator fabrication and record-keeping can be time-consuming.
Purpose of the Study:
- To develop a digital database of fabricated obturators for edentulous maxillectomy patients.
- To establish a system for quick retrieval of obturator data for emergency situations.
- To explore the application of digital technologies in maxillofacial prosthetics.
Main Methods:
- Intraoral scanning of existing acrylic resin obturators.
- Saving scanned data as Standard Tessellation Language (STL) files.
- Utilizing 3D modeling software and fused deposition modeling (FDM) 3D printing for model fabrication.
Main Results:
- Successful digital scanning of obturators, irrespective of complexity.
- 3D data storage in a compact digital format (19.6 MB).
- Accurate fabrication of a simulated obturator model from the digital data.
Conclusions:
- This study presents a viable proof-of-concept for a digital obturator database.
- Digital technology offers an efficient solution for managing obturator records.
- The proposed method enhances preparedness for emergency obturator needs in maxillectomy patients.

