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Fatigue Life Assessment of 65Si7 Leaf Springs: A Comparative Study
Vinkel Kumar Arora1, Gian Bhushan2, M L Aggarwal3
1Department of Engineering, NIFTEM, HSIIDC, Kundli, Haryana 131028, India.
Predicting leaf spring fatigue life experimentally is slow. This study explores faster, alternative methods for fatigue life assessment, comparing SAE, graphical, analytical, and computer-aided engineering approaches for commercial vehicle leaf springs.
Area of Science:
- Mechanical Engineering
- Materials Science
- Automotive Engineering
Background:
- Experimental fatigue life prediction for leaf springs is time-intensive.
- Engineers require efficient alternative methods for fatigue life assessment.
Purpose of the Study:
- To develop and evaluate alternative methods for assessing the fatigue life of leaf springs.
- To identify the most efficient and accurate method for fatigue life prediction.
Main Methods:
- Experimental determination of fatigue life and load rate using a full-scale leaf spring testing machine.
- Evaluation of four alternative fatigue life assessment methods: SAE spring design manual, graphical method (modified Goodman's criteria), analytical technique (FORTRAN coding), and computer-aided engineering (CAE) using SolidWorks and ANSYS.
Main Results:
- Comparison of fatigue life predictions from four distinct methods against experimental data.
- Assessment of computational time and accuracy for each proposed method.
Conclusions:
- The study suggests a preferred method for fatigue life assessment based on proximity to experimental values and reduced time consumption.
- Highlights the potential of CAE tools for efficient and accurate leaf spring fatigue analysis.
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