Automated vision system for fabric defect inspection using Gabor filters and PCNN

In this study, an embedded machine vision system using Gabor filters and Pulse Coupled Neural Network (PCNN) is developed to identify defects of warp-knitted fabrics automatically. The system consists of smart cameras and a Human Machine Interface (HMI) controller. A hybrid detection algorithm combing Gabor filters and PCNN is running on the SOC processor of the smart camera. First, Gabor filters are employed to enhance the contrast of images captured by a CMOS sensor. Second, defect areas are segmented by PCNN with adaptive parameter setting. Third, smart cameras will notice the controller to stop the warp-knitting machine once defects are found out. Experimental results demonstrate that the hybrid method is superior to Gabor and wavelet methods on detection accuracy. Actual operations in a textile factory verify the effectiveness of the inspection system.