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Simultaneous Polymerization and Polypeptide Particle Production via Reactive Spray-Drying.

Lidija Glavas1, Karin Odelius1, Ann-Christine Albertsson1

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A novel method enables rapid polypeptide particle production using in situ polymerization of N-carboxyanhydrides during spray-drying. This efficient process simplifies polypeptide synthesis for pharmaceutical applications.

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Area of Science:

  • Polymer Chemistry
  • Materials Science
  • Pharmaceutical Technology

Background:

  • Polypeptide particles are valuable in drug delivery.
  • Existing methods for polypeptide synthesis can be complex and time-consuming.
  • Spray-drying is a versatile technique for particle formation.

Purpose of the Study:

  • To develop a streamlined method for producing polypeptide particles.
  • To investigate the use of N-carboxyanhydride polymerization during spray-drying.
  • To assess the efficiency and robustness of the new synthetic pathway.

Main Methods:

  • Developed a rapid ring-opening polymerization of N-carboxyanhydrides using 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU) as an initiator.
  • Integrated polymerization with spray-drying by mixing monomer and initiator during atomization.
  • Utilized N-carboxyanhydride of l-glutamic acid benzyl ester (NCAGlu) as the monomer.

Main Results:

  • Achieved polymerization completion within 5 seconds.
  • Demonstrated high tolerance to impurities like amino acid salts and water.
  • Produced spherical polypeptide particles of approximately 1 μm in size.
  • Combined synthesis and particle formation into a single, straightforward process.

Conclusions:

  • The developed in situ polymerization during spray-drying is an efficient method for producing polypeptide particles.
  • This approach simplifies polypeptide particle fabrication, making it suitable for pharmaceutical applications.
  • The method enhances the utility of spray-drying for creating advanced polypeptide-based materials.