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Embedding objects during 3D printing to add new functionalities.

Po Ki Yuen1

  • 1Science and Technology, Corning Incorporated , Corning, New York 14831-0001, USA.

Biomicrofluidics
|August 2, 2016
PubMed
Summary
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A new 3D printing method embeds objects during fused deposition modeling (FDM) printing, creating functional devices without post-processing. This versatile technique enables fluidic and optical applications, including cell culture and illumination devices.

Area of Science:

  • Additive Manufacturing
  • Materials Science
  • Biomedical Engineering

Background:

  • Traditional 3D printing often requires significant post-processing.
  • Integrating components into 3D printed devices is challenging.
  • Existing methods lack versatility for diverse functional applications.

Purpose of the Study:

  • To present a novel fused deposition modeling (FDM) based 3D printing method for object integration and embedding.
  • To demonstrate the versatility of this method for creating functional devices.
  • To showcase applications in fluidics, optics, and replication molds.

Main Methods:

  • Developed an FDM-based 3D printing technique allowing in-process object embedding.
  • 3D printed fluidic devices with integrated membranes and optical films.

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  • 3D printed optical devices with embedded light-diffusing fibers.
  • Utilized fluid perfusion experiments to validate fluidic device functionality.
  • Printed casting molds with integrated glass bottoms for polydimethylsiloxane (PDMS) replication.

    • Main Results:

    • Successfully fabricated fluidic devices with embedded porous membranes and optical transparency.
    • Demonstrated fluid flow and perfusion through embedded membranes.
    • Created optical devices with integrated light-diffusing fibers.
    • Produced 3D printed molds yielding PDMS replicas with smooth, flat bottoms.

    Conclusions:

    • The FDM-based embedding method offers a versatile approach for fabricating functional 3D printed devices.
    • This technique eliminates the need for post-processing in many applications.
    • Potential applications span from cell culture and biocatalysis to advanced optical displays and efficient PDMS device replication.