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Updated: Mar 16, 2026

Laser Micromachining for Polymer Surface Topography Design
Published on: September 19, 2025
Using Laser-Induced Thermal Voxels to Pattern Diverse Materials at the Solid-Liquid Interface
Lauren D Zarzar1, B S Swartzentruber2, Brian F Donovan3
1Department of Materials Science and Engineering, Department of Chemistry, The Pennsylvania State University , University Park, Pennsylvania 16802, United States.
Abstract:
We describe a high-resolution patterning approach that combines the spatial control inherent to laser direct writing with the versatility of benchtop chemical synthesis. By taking advantage of the steep thermal gradient that occurs while laser heating a metal edge in contact with solution, diverse materials comprising transition metals are patterned with feature size resolution nearing 1 μm. We demonstrate fabrication of reduced metallic nickel in one step and examine electrical properties and air stability through direct-write integration onto a device platform. This strategy expands the chemistries and materials that can be used in combination with laser direct writing.

