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Alternative to Ph. Eur. pour-plate method for detection of microbial contamination in non-sterile pharmaceutical
A Palicz1, A Paul1, A Hofmann1
1Phytos Labor für Analytik von Arzneimitteln GmbH & Co. KG, Leibnizstraße 9, 89231 Neu-Ulm, Germany (corresponding author's
Abstract:
The current European Pharmacopoeia (Ph. Eur.) texts for Interferon (IFN)-alfa-2 include a nonspecific photometric protein assay using albumin as calibrator and a highly variable cell-based assay for the potency determination of the protective effects. A request was expressed by the Official Medicines Control Laboratories (OMCLs) for improved methods for the batch control of recombinant interferon alfa-2 bulk and market surveillance testing of finished products, including those formulated with Human Serum Albumin (HSA). A HPLC method was developed at the Medical Products Agency (MPA, Sweden) for the testing of IFN-alfa-2 products. An initial collaborative study run under the Biological Standardisation Programme (BSP; study code BSP039) revealed the need for minor changes to improve linearity of the calibration curves, assay reproducibility and robustness. The goal of the collaborative study, coded BSP071, was to transfer and further validate this improved HPLC method. Ten laboratories participated in the study. Four marketed IFN-alfa-2 preparations (one containing HSA) together with the Ph. Eur. Chemical Reference Substance (CRS) for IFN-alfa-2a and IFN-alfa-2b, and in-house reference standards from two manufacturers were used for the quantitative assay. The modified method was successfully transferred to all laboratories despite local variation in equipment. The resolution between the main and the oxidised forms of IFN-alfa-2 was improved compared to the results from the BSP039 study. The improved method even allowed partial resolution of an extra peak after the principal peak. Symmetry of the main IFN peak was acceptable for all samples in all laboratories. Calibration curves established with the Ph. Eur. IFN-alfa-2a and IFN-alfa-2b CRSs showed excellent linearity with intercepts close to the origin and coefficients of determination greater than 0.9995. Assay repeatability, intermediate precision and reproducibility varied with the tested sample within acceptable ranges. Test accuracy estimated by comparing the values obtained by the participants to the declared contents determined by the manufacturers was good despite the absence of a common reference preparation. In conclusion, the present study showed that the new method is suitable, reproducible and transferable. Proposals for the revision of Ph. Eur. texts are presented.
Insights
A new High-Performance Liquid Chromatography (HPLC) method improves Interferon (IFN)-alfa-2 quality control. This validated method offers enhanced accuracy and reproducibility for batch testing and market surveillance of IFN-alfa-2 products.
Area of Science:
- Pharmaceutical Sciences
- Analytical Chemistry
- Biotechnology
Background:
- Current European Pharmacopoeia (Ph. Eur.) methods for Interferon (IFN)-alfa-2 rely on nonspecific protein assays and variable cell-based potency tests.
- Official Medicines Control Laboratories (OMCLs) requested improved methods for batch control and market surveillance of IFN-alfa-2, including formulations with Human Serum Albumin (HSA).
Purpose of the Study:
- To transfer and validate an improved High-Performance Liquid Chromatography (HPLC) method for the quantitative analysis of IFN-alfa-2 products.
- To enhance the accuracy, reproducibility, and robustness of IFN-alfa-2 batch control and market surveillance testing.
Main Methods:
- A previously developed HPLC method was modified based on findings from an initial collaborative study (BSP039).
- Ten laboratories participated in a collaborative study (BSP071) to transfer and validate the improved HPLC method using marketed IFN-alfa-2 preparations and reference standards.
Main Results:
- The improved HPLC method demonstrated successful transfer across all participating laboratories, with enhanced resolution of IFN-alfa-2 forms compared to previous studies.
- Calibration curves exhibited excellent linearity (R² > 0.9995), and assay performance metrics (repeatability, intermediate precision, reproducibility) were within acceptable ranges.
- Test accuracy was good, even without a common reference preparation, indicating the method's reliability for quantitative analysis.
Conclusions:
- The validated HPLC method is suitable, reproducible, and transferable for the quality control of IFN-alfa-2 products.
- The findings support proposals for revising the European Pharmacopoeia (Ph. Eur.) texts to incorporate the improved analytical method.

