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Updated: Mar 15, 2026

Minimally Invasive Thumb-sized Pterional Craniotomy for Surgical Clip Ligation of Unruptured Anterior Circulation Aneurysms
Published on: August 11, 2015
Management of Failed Cranioplasty
Ramazan Sari1, Mehmet Tonge, Fatih Han Bolukbasi
1Memorial Health Group, Department of Neurosurgery, Istanbul, Turkey.
Revision cranioplasty using a modified plaster cast mold technique and tissue expansion offers a safe and effective solution for failed cranial reconstructions. This approach successfully addressed complications like infection and bone resorption in patients with large defects.
Area of Science:
- Neurosurgery
- Plastic Surgery
- Biomaterials
Background:
- Failed cranioplasty can result in severe complications, including cosmetic deformities, infection, neurological decline, and mortality.
- Choosing optimal surgical techniques for revision cranioplasty, especially for large cranial defects, remains a challenge.
Purpose of the Study:
- To report on the experience and technical considerations for managing failed cranioplasty, focusing on patients with large cranial defects.
- To evaluate the efficacy of a modified pre-surgical plaster cast mold technique and tissue expansion for revision cranioplasty.
Main Methods:
- Retrospective analysis of 101 cranioplasty cases between 2002 and 2012.
- Detailed review of eleven patients requiring revision cranioplasty due to infection or bone resorption.
- Utilized a modified plaster cast mold technique and/or tissue expansion with polymethyl-methacrylate (PMMA) for reconstruction.
Main Results:
- Eleven patients underwent revision cranioplasty; two (18.1%) experienced major complications requiring further revision.
- A mean follow-up of 36 months was recorded.
- Satisfactory reconstruction was achieved in all patients by the study's end.
Conclusions:
- The modified molded plaster cast technique is a safe, cost-effective method for revising failed cranioplasty.
- Tissue expansion techniques significantly contribute to successful outcomes in revision cranioplasty.
- This approach provides a reliable solution for complex cranial defect reconstructions.
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