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3D-WOVEN FIBER-REINFORCED COMPOSITE FOR CAD/CAM DENTAL APPLICATION.

Richard Petersen1, Perng-Ru Liu1

  • 1University of Alabama at Birmingham, SDB 539, 1919 7 Avenue South, Birmingham, AL 35294.

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Three-dimensional woven fiber-reinforced composite (FRC) demonstrates superior mechanical properties compared to traditional dental materials. This advanced FRC offers enhanced flexural strength and fracture resistance for dental applications.

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Area of Science:

  • Materials Science
  • Biomaterials Engineering
  • Dental Materials Science

Background:

  • Traditional Computer-Aided-Design/Computer-Aided-Machining (CAD/CAM) dental materials include ceramics and resin composites.
  • These materials face limitations in mechanical strength and fracture resistance.
  • Novel composite materials are being explored to overcome these limitations.

Purpose of the Study:

  • To evaluate the mechanical properties of a novel three-dimensional (3D)-woven noncrimp fiber-reinforced composite (FRC).
  • To compare the performance of this 3D-woven FRC against various commercial CAD/CAM dental materials.
  • To assess machinability and fracture resistance of the 3D-woven FRC.

Main Methods:

  • 3D-woven FRC was processed using vacuum-assisted resin transfer molding with vinyl-ester resin.
  • Mechanical testing was performed in the main XY plane.
  • Samples were compared to ceramic (e.g., Vitablock Mark II®, InCeram®) and resin-based composites, along with control materials.

Main Results:

  • The 3D-woven FRC exhibited statistically significant improvements in flexural strength, resilience, work of fracture, strain energy release, critical stress intensity factor, and strain compared to all tested CAD/CAM dental materials.
  • Mechanical properties were evaluated in the principal directions of the XY plane.
  • Machinability and fracture resistance were assessed through minimum-depth cuts.

Conclusions:

  • The 3D-woven FRC demonstrates superior mechanical performance over existing CAD/CAM dental materials.
  • This advanced composite shows potential for improved durability and fracture resistance in dental restorations.
  • Further research into its clinical application and long-term performance is warranted.