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Updated: Mar 14, 2026

Hybrid Printing for the Fabrication of Smart Sensors
Published on: January 31, 2019
Electrohydrodynamic printing for scalable MoS2 flake coating: application to gas sensing device.
Sooman Lim1, Byungjin Cho, Jaehyun Bae
1Department of Chemical Engineering, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do, 440-746, Korea. Graduate School of Flexible and Printable Electronics, Chonbuk National University, 567 Baekje-daero, deokjin-gu, Jeonju-si, Jeollabuk-do 54896, Korea.
Scalable, uniform sub-micrometer molybdenum disulfide flake films were fabricated using electrohydrodynamic (EHD) printing. This method enables high-performance gas sensors with excellent reproducibility for nitrogen dioxide and ammonia.
Area of Science:
- Materials Science
- Nanotechnology
- Chemical Engineering
Background:
- Molybdenum disulfide ([Formula: see text]) is a promising 2D material for electronic applications.
- Achieving uniform, large-area films of [Formula: see text] remains a challenge.
- Previous liquid-based methods often suffer from flake agglomeration.
Purpose of the Study:
- To develop a scalable method for creating uniform sub-micrometer [Formula: see text] flake films.
- To investigate the use of electrohydrodynamic (EHD) printing for [Formula: see text] film fabrication.
- To fabricate and test gas sensors based on the printed [Formula: see text] films.
Main Methods:
- Systematic optimization of an electrohydrodynamic (EHD) printing process.
- Utilizing exfoliated [Formula: see text] flakes in a fast-evaporating dispersion medium.
- Controlling operating parameters to ensure uniform flake distribution and minimize agglomeration.
Main Results:
- Achieved highly uniform coverage of sub-micrometer [Formula: see text] flakes on various substrates.
- Demonstrated rapid film production without significant agglomeration or cluster formation.
- Fabricated gas sensors exhibiting high performance and reproducibility for [Formula: see text] and [Formula: see text] detection.
Conclusions:
- EHD printing is a viable and scalable technique for producing high-quality [Formula: see text] films.
- The developed method overcomes limitations of previous liquid-based film fabrication techniques.
- The resulting [Formula: see text] films are suitable for high-performance gas sensing applications.
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