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Multiprocess 3D printing for increasing component functionality.

Eric MacDonald¹, Ryan Wicker¹

¹The W. M. Keck Center for 3D Innovation, University of Texas at El Paso, El Paso, TX 79968, USA. ewmacdonald@ysu.edu rwicker@utep.edu.

Science (New York, N.Y.)

|October 7, 2016

Summary

Advanced three-dimensional (3D) printing, or additive manufacturing, is moving beyond single materials to integrate diverse components. This multiprocess approach enables complex, functional parts for next-generation applications.

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Area of Science:

Materials Science
Manufacturing Engineering
Mechanical Engineering

Background:

Three-dimensional (3D) printing, also known as additive manufacturing, has advanced significantly, enabling the creation of complex geometries for various applications.
Current 3D printing is largely limited to single-material fabrication, restricting the functionality of end-use parts.
There is a growing demand for direct manufacturing of production parts with enhanced capabilities.

Approach:

This review explores the state-of-the-art in multiprocess (or hybrid) 3D printing.
It examines the combination of complementary novel and traditional manufacturing processes.
The focus is on integrating dissimilar materials and embedding active components.

Key Points:

The next generation of 3D printing involves integrating multiple materials and active components.

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This enables unprecedented functionality, such as custom electronics with microfluidic thermal management.

Intelligent prostheses tailored to individual anatomy are also a key application.

Conclusions:

Multiprocess 3D printing represents a significant advancement in manufacturing capabilities.
This hybrid approach overcomes the limitations of single-material fabrication.
It paves the way for innovative, highly functional, and customized products.