Synthesis and characterization of hybrid nanocomposites as highly-efficient conducting CH₄ gas sensor

Functionalized (MWCNTs-COOH), non-functionalized multiwalled carbon nanotubes (MWCNTs) and polyaniline (PANI) based conducting nanocomposites (PANI/polymer/MWCNTs and PANI/polymer/MWCNTs-COOH) have been prepared in polymer matrix. The prepared nanocomposites were characterized via FTIR, TGA, Raman spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). It was observed that the prepared conducting nanocomposites show excellent sensing performances toward CH₄ at room temperature and both the response and recovery time were recorded at around 5s, respectively, at the room. The PANI/polymer/MWCNTs based detector had quicker/shorter response time (<1s), as well as higher sensitivity (3.1%) than that of the PANI/polymer/MWCNTs-COOH based detector. This was attributed to nonconductive -COOH that results in a poor sensitivity of PANI/polymer/MWCNTs-COOH-based prototype. The PANI/polymer/MWCNTs-COOH nanocomposites show almost 10 time higher sensitivity at higher temperature (60°C) than that at room temperature.