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Polymalic acid fermentation by Aureobasidium pullulans for malic acid production from soybean hull and soy molasses:
Chi Cheng1, Yipin Zhou2, Meng Lin3
1William G. Lowrie Department of Chemical and Biomolecular Engineering, The Ohio State University, Columbus, OH 43210, USA.
Abstract:
Polymalic acid (PMA) production by Aureobasidium pullulans ZX-10 from soybean hull hydrolysate supplemented with corn steep liquor (CSL) gave a malic acid yield of ∼0.4g/g at a productivity of ∼0.5g/L·h. ZX-10 can also ferment soy molasses, converting all carbohydrates including the raffinose family oligosaccharides to PMA, giving a high titer (71.9g/L) and yield (0.69g/g) at a productivity of 0.29g/L·h in fed-batch fermentation under nitrogen limitation. A higher productivity of 0.64g/L·h was obtained in repeated batch fermentation with cell recycle and CSL supplementation. Cost analysis for a 5000 MT plant shows that malic acid can be produced at $1.10/kg from soy molasses, $1.37/kg from corn, and $1.74/kg from soybean hull. At the market price of $1.75/kg, malic acid production from soy molasses via PMA fermentation offers an economically competitive process for industrial production of bio-based malic acid.
Insights
Aureobasidium pullulans ZX-10 efficiently produces polymalic acid (PMA) from soy molasses, yielding high concentrations of bio-based malic acid. This fermentation process is economically competitive for industrial-scale production.
Area of Science:
- Biotechnology
- Industrial Microbiology
- Biochemical Engineering
Background:
- Polymalic acid (PMA) is a biopolymer with various applications.
- Efficient microbial production of malic acid is crucial for its industrial viability.
- Soy-based feedstocks offer potential for sustainable bioprocessing.
Purpose of the Study:
- To optimize polymalic acid (PMA) production by Aureobasidium pullulans ZX-10.
- To evaluate the economic feasibility of bio-based malic acid production from different feedstocks.
- To enhance fermentation productivity through process optimization.
Main Methods:
- Fermentation of Aureobasidium pullulans ZX-10 using soybean hull hydrolysate and corn steep liquor (CSL).
- Fed-batch fermentation of soy molasses with nitrogen limitation.
- Repeated batch fermentation with cell recycle and CSL supplementation.
- Cost analysis for industrial-scale malic acid production.
Main Results:
- Malic acid yield of ~0.4g/g and productivity of ~0.5g/L·h from soybean hull hydrolysate.
- High titer (71.9g/L) and yield (0.69g/g) from soy molasses in fed-batch fermentation.
- Enhanced productivity of 0.64g/L·h via repeated batch fermentation with cell recycle and CSL.
- Cost-effective production at $1.10/kg from soy molasses.
Conclusions:
- Aureobasidium pullulans ZX-10 is a robust strain for producing polymalic acid from diverse soy-based feedstocks.
- Fermentation of soy molasses offers a highly efficient and economically competitive route to bio-based malic acid.
- Process optimization, including cell recycle and CSL supplementation, significantly boosts productivity.
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