Acetate-triggered granular sludge floatation in methanogenic bioreactors

Methanogenic granular sludge from anaerobic bioreactors plays a primary role in treatment of various high-strength industrial wastewaters. The common problem of sludge floatation can lead to washout of granules from the reactor and severely affect reactor performance. However, an understanding of the specific key trigger-factors and appropriate control strategies for granular sludge floatation remains elusive. In this study, the concentration of acetate, rather than that of other volatile fatty acids (VFAs, i.e. propionate and butyrate) and granular sludge properties, was identified to be positively, linearly correlated with the amount of floating granules. The number of floating granules on propionate (18 ± 6) or butyrate-containing (34 ± 13) wastewater was comparable with that of non-VFA control wastewater (30.5 ± 7.5), and much lower than that of acetate-containing wastewater (80.5 ± 10.5). A scenario of excessive acetate-triggered granular sludge floatation is proposed based on these results as well as on the microbial community profile and spatial distribution, porous structure of granules, and impacts of operational parameters. Two new strategies, acetate-depletion and co-substrate addition, effectively reduced the number of floating granules by 28.5% and 51.6%, respectively. These results deepen our understanding of granular sludge floatation in methanogenic bioreactors and provide effective strategies to control sludge floatation.