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Design of an accurate wireless data logger for vibration analysis with Android interface.

J R Blanco1, J Menéndez1, F J Ferrero2

  • 1Ingen10 Ingeniería S.L., Parque Empresarial de Asipo, 33428 Llanera, Asturias, Spain.

The Review of Scientific Instruments
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Summary
This summary is machine-generated.

A new low-cost, wireless data logger was developed for monitoring industrial vibrations. This compact, autonomous device uses an Android interface for data collection and display, enabling affordable system monitoring.

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Area of Science:

  • Engineering
  • Instrumentation
  • Data Acquisition

Background:

  • Industrial monitoring systems often require expensive and complex data acquisition hardware.
  • Existing vibration monitoring solutions can be costly in terms of material and installation.
  • There is a need for accessible, low-cost solutions for real-time industrial data logging.

Purpose of the Study:

  • To develop an accurate, low-cost, wireless data logger for industrial vibration monitoring.
  • To create a compact and autonomous data acquisition instrument with an Android interface.
  • To enable cost-effective monitoring of industrial systems with minimal investment.

Main Methods:

  • Development of a wireless data logger prototype with a 1-axis piezoelectric accelerometer (±30 G range).
  • Integration of an Android interface for wireless data collection and real-time display on smartphones/tablets.
  • Implementation of a sampling rate of 12.8 kSPS, suitable for signals up to 5 kHz.
  • Inclusion of temperature measurement capabilities alongside acceleration data.

Main Results:

  • Successful development of a completely autonomous and miniaturized wireless data logger.
  • Demonstrated capability for wireless data collection and display via Android devices.
  • Achieved a sampling rate of 12.8 kSPS, sufficient for analyzing signals up to 5 kHz.
  • Validated performance through a 6-month testing period in industrial environments.

Conclusions:

  • The developed wireless data logger offers an accurate and low-cost solution for industrial vibration and temperature monitoring.
  • The compact, autonomous design and Android interface facilitate easy integration and use in various industrial settings.
  • The technology presents a scalable and transferable solution for widespread industrial monitoring applications.