One-Step Assembly of Molecular Separation Membranes by Direct Atomizing Oligomers

Polymeric membranes are important materials for efficient sieving of targeted components at the molecular level and have made significant advancement in many industrial applications such as biofuel production, water purification, fuel combustion, and carbon dioxide capture. Although their separation efficiencies have been widely investigated, lack of more efficient, greener, and lower-cost membrane fabrication mechanisms is still a major hurdle for mass production, because the conventional membrane-making process is always time-consuming, highly inefficient, and consumes a large amount of organic solvents. Herein we report a one-step assembly concept capable of directly processing low-viscosity oligomers into polymer-based molecular separation membranes in an ultrafast and green manner. This process was implemented by alternate atomizing-depositing of low-viscosity oligomers and reaction auxiliary agents onto a rotating support and followed by an ultrafast interfacial reaction under solvent-free conditions. Without the need for dissolution processing of polymer, solvent evaporation, and any post-treatments, the whole technological process could be accomplished within a few seconds/minutes, which is 2-3 orders of magnitude faster than conventional solution-coating technologies. The universality of this facile approach has also been demonstrated by successfully producing various defect-free polymeric membranes and homodispersed nanohybrid membranes with excellent and stable performance for bioalcohol production and recovery of different trace organics from dilute solutions.