Characterization of Air Toxics from an Oil-Fired Firetube Boiler

Tests were conducted on a commercially available firetube package boiler running on #2 through #6 oils to determine the emissions levels of hazardous air pollutants from the combustion of four fuel oils (a #2 oil, a #5 oil, a low sulfur #6 oil, and a high sulfur #6 oil). Measurements of carbon monoxide, nitrogen oxides, particulate matter, and sulfur dioxide stack gas concentrations were made for each oil. Flue gases were also sampled to determine levels of volatile and semivolatile organic compounds and of metals. Analytical procedures were used to provide more detailed information regarding the emissions rates for carbonyls (aldehydes and ketones), and polycyclic aromatic hydrocarbons (PAHs) in addition to the standard analyses for volatile and semivolatile organics. Metals emissions were greater than organic emissions for all oils tested, by an order of magnitude. Carbonyls dominated the organic emissions, with emission rates more than double the remaining organics for all four oils tested. Formaldehyde made up the largest percentage of carbonyls, at roughly 50% of these emissions for three of the four oils, and approximately 30% of the carbonyl emissions from the low sulfur #6 oil. Naphthalene was found to be the largest part of the PAH emissions for three of the four oils, with phenanthrene being greatest for the #2 fuel oil. The flue gases were also sampled for polychlorinated dibenzodioxins and polychlorinated dibenzofurans; however, inconsistent levels were found between repeat tests. For the boiler tested, no single hazardous air pollutant (HAP) was emitted at a rate which would require control under Title III of the Clean Air Act Amendments of 1990. The fuel emitting the largest amount of HAPs was the high sulfur #6 oil, which had a total HAP emission rate of less than 100 lb (45 kg)/year, based on operation for a full year at a firing rate of 1.25 x 106 Btu/hr (50% load of the unit tested).