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Composite particles based on particle engineering for direct compaction
1College of Chinese Materia Medica, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China; Engineering Research Center of Modern Preparation Technology of TCM of Ministry of Education, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China.
Particle engineering via co-processing enhances the functionality of active pharmaceutical ingredients (APIs) and excipients. This improves direct compaction (DC) for tablet manufacturing, overcoming limitations of current APIs.
Area of Science:
- Pharmaceutical Technology
- Materials Science
- Chemical Engineering
Background:
- Direct compaction (DC) is a preferred tablet manufacturing method.
- Most active pharmaceutical ingredients (APIs) lack the necessary properties for successful DC.
- Particle engineering offers a solution to improve API and excipient functionality.
Purpose of the Study:
- To review recent advancements in particle engineering for direct compaction.
- To summarize improvements in functional properties of co-processed particles.
- To discuss the mechanisms behind enhanced particle functionality.
Main Methods:
- Review of recent developments and research in particle engineering.
- Analysis of co-processing techniques for composite API/excipient particles.
- Discussion of structure-property relationships at crystal and particle levels.
Main Results:
- Co-processing significantly enhances the functional properties of API and excipient particles.
- Improved particle properties enable successful direct compaction tableting.
- Structure characteristics (crystal and particle levels) are key determinants of improved functionality.
Conclusions:
- Particle engineering via co-processing is a viable strategy to overcome limitations in direct compaction.
- Understanding structure-property relationships is crucial for designing effective co-processed particles.
- This approach broadens the applicability of direct compaction in pharmaceutical manufacturing.
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