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A Simple and Scalable Fabrication Method for Organic Electronic Devices on Textiles
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All-Printed Flexible and Stretchable Electronics.

Mohammed G Mohammed1, Rebecca Kramer1

  • 1School of Mechanical Engineering, Purdue University, 585 Purdue Mall, West Lafayette, IN, 47907, USA.

Advanced Materials (Deerfield Beach, Fla.)
|March 2, 2017
PubMed
Summary

A new automated 3D printing method creates fully flexible and stretchable electronics. This process uses soft silicone and liquid metal to produce complex circuits and sensors with high reliability.

Keywords:
additive manufacturingflexible electronicsliquid metalprinted electronicsstretchable electronics

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Area of Science:

  • Materials Science
  • Electrical Engineering
  • Additive Manufacturing

Background:

  • Flexible and stretchable electronics offer advanced functionalities for wearable devices and human-machine interfaces.
  • Current fabrication methods often involve complex, multi-step processes that limit scalability and integration.

Purpose of the Study:

  • To demonstrate a fully automated additive manufacturing process for fabricating all-printed flexible and stretchable electronics.
  • To develop a versatile platform capable of producing a range of electronic components with high precision.

Main Methods:

  • Integration of soft silicone elastomer printing and liquid metal processing.
  • Utilizing a single high-precision 3D stage for combined printing operations.
  • Development of an automated workflow for material deposition and component fabrication.

Main Results:

  • Successful fabrication of complex conductive circuits, strain sensors, pressure sensors, and stretchable wires.
  • Demonstration of high yield and repeatability in the printed electronic components.
  • Creation of functional wearable circuits using the developed additive manufacturing platform.

Conclusions:

  • The presented automated additive manufacturing process enables the efficient production of diverse flexible and stretchable electronic devices.
  • The combined printing approach offers a scalable and reliable method for next-generation wearable electronics and integrated systems.