Polyaniline and Perfluorosulfonic Acid Co-Stabilized Metal Catalysts for Oxygen Reduction Reaction

A proton (perfluorosulfonic acid, PFSA) and electron (polyaniline, PANI) conductor polymer costabilized Pt catalyst (Pt-PFSA/C@PANI) is synthesized to improve the long-term stability of polymer electrolyte membrane fuel cells (PEMFCs). The prepared catalyst not only displays comparable oxygen reduction reaction (ORR) activity, but significantly higher electrochemical stability than commercial porous carbon nanosphere supported Pt catalysts (Pt/C). This robust electrochemical property can be due to the result of PFSA and PANI. PANI as protector inhibits carbon nanospheres from corrosion of carbon supports in harsh chemical and electrochemical conditions. Meanwhile, PFSA wrapped Pt NPs (Pt@PFSA) can also anchor Pt NPs on C@PANI to avoid aggregation and detachment of Pt NPs, due to the increased metal-support interaction caused by the strong electrostatic attraction between PANI and PFSA with corresponding positive and negative charges. Significantly, after coating PANI on carbon supports (C@PANI), almost all micropores in the surface of carbon disappear, effectively avoiding the embedding of Pt nanopaticles into micropores. Furthermore, the triple-phase boundary toward ORR catalysis can be facilitated by PFSA as proton conductor (solid electrolyte). These are of benefit to increase utilization of Pt noble metals and ORR activity of our new catalysts.