Development of a high-power blue laser (445  nm) for material processing

A blue diode laser has a higher absorption rate than a traditional laser, while the maximum power is limited. We report the structure and laser beam profile of a 250 W high-power blue laser (445 nm) for material processing. The absorption rate of the blue laser system for the steel was 2.75 times that of a single-mode fiber laser system (1070 nm). The characteristics of the steel after laser irradiation were determined, validating the potential of this high-power blue laser for material processing, such as heat treatment and cladding. The cost of the developed laser system was lower than that of the existing one. To the best of our knowledge, this is the first blue laser with a power as high as 250 W.