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Designing Silk-silk Protein Alloy Materials for Biomedical Applications
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High-concentration protein formulations: How high is high?

Patrick Garidel1, Alexander B Kuhn2, Lars V Schäfer2

  • 1Boehringer Ingelheim Pharma GmbH & Co. KG, Corporate Division Biopharmaceuticals, Process Science, Protein Science, Biberach an der Riss, Germany.

European Journal of Pharmaceutics and Biopharmaceutics : Official Journal of Arbeitsgemeinschaft Fur Pharmazeutische Verfahrenstechnik E.V
|July 11, 2017
PubMed
Summary

Developing high-concentration protein formulations (HCPF) presents challenges. Theoretical limits suggest monoclonal antibody concentrations above 500mg/ml are highly challenging to achieve, impacting drug development strategies.

Keywords:
Colloidal propertiesFormulationHCLFHCPFHigh-concentrationMonoclonal antibodyPacking characteristicsProteinSolubility

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Area of Science:

  • Biopharmaceutical Development
  • Protein Chemistry
  • Formulation Science

Background:

  • High-concentration protein formulations (HCPF), often involving monoclonal antibodies (mAbs), exhibit unique properties like high viscosity and particle formation.
  • Current definitions for HCPF concentrations vary, typically ranging from 50-150 mg/ml for mAbs.

Purpose of the Study:

  • To investigate the theoretical maximum achievable concentrations for high-concentration protein formulations.
  • To identify key challenges in developing stable and effective protein therapeutics at elevated concentrations.

Main Methods:

  • Utilized geometrical packing models to estimate theoretical concentration limits for monoclonal antibodies.
  • Compared different packing assumptions and discussed their relevance, considering physicochemical properties like solubility.

Main Results:

  • Theoretical estimations indicate that achieving monoclonal antibody concentrations exceeding 500 mg/ml in HCPF is likely to be very challenging.
  • The study highlights the limitations of simple geometrical models in predicting solubility at high concentrations.

Conclusions:

  • The findings provide insights into the realistic achievable concentration ranges for HCPF.
  • Results have implications for strategic planning in biopharmaceutical drug product development and target product profiles.