Effect of a Swelling Agent on the Performance of Ni/Porous Silica Catalyst for CH₄-CO₂ Reforming

Hierarchical porous materials are of great interest in various industrial applications because of their potential to overcome the mass transport limitations typically encountered for single-mode porous materials. This report describes the synthesis of a hierarchical trimodal porous silica-based material using a 7.5 molar ratio of a relatively inexpensive nonionic surfactant template, triblock copolymer P123, EO₂₀PO₇₀EO₂₀. The pore size distribution curve shows the presence of three types of pores with average diameters of ∼8, 25, and 89 nm. Electron microscope images confirm the existence of smaller ordered mesopores (first mode), larger ordered mesopores (second mode), and macropores (third mode). Ni nanoparticles dispersed on this trimodal porous silica produce a material that exhibited excellent catalytic performance for the CO₂ reforming of CH₄. This research provides new insights that will facilitate the development of trimodal porous silica (TMS) materials for a variety of applications. The results demonstrated that the presence of large pores (second and third mode pores) in TMS material increased the number of accessible active Ni sites, which led to the high activity observed for Ni/TMS catalyst.