Optical fiber shape sensing of polyimide skin for a flexible morphing wing

This paper presents the 3D shape sensing of polyimide thin film skin for a flexible morphing wing using fiber Bragg grating (FBG) sensors. The calibration curves of the FBG sensors are measured experimentally to ensure relative accurate conversion between Bragg wavelength shift (BWS) and bending curvature of the polyimide skin. The reflection spectra of the FBG sensors are measured at different airfoil profiles, and the variation tendency of the BWS values with the airfoil profiles are analyzed. The bending curvatures of the polyimide thin film skin at different airfoil profiles are calculated using the measured BWS values of the FBG sensors and the linear interpolation algorithm. The 3D shapes of the polyimide skin at different airfoil profiles are reconstructed based on the measured bending curvatures and the interpolation and curve fitting functions. The 3D precise visual measurements are conducted using a digital photogrammetry system, and then the correctness of the shape reconstruction results are verified. The results prove that the maximum error between the 3D visual and FBG measurements is less than 5%. The FBG sensing method is effective for the shape sensing of polyimide skin for flexible morphing wing.