Performance of Monolithic and Veneered Zirconia Crowns After Endodontic Treatment and Different Repair Strategies

To investigate failure loads of monolithic and veneered all-ceramic crowns after root canal treatment and to analyze marginal integrity of repair fillings.

Seventy-two human molars were restored with monolithic (Zr-All) or veneered (Zr-Ven) zirconia crowns. Molars were assigned to six groups (n=12 per group) depending on restoration material, access type (no access cavity [control] or endodontic treatment [test]), and type of filling (one-step [1-st] or two-step [2-st]). For type of filling, molars were treated using a self-etch universal adhesive and cavities were either filled with layered composite (1-st) or filled until the crown material was reached, which was additionally conditioned and then filled (2-st). Scanning electron microscopic analysis of the restoration margins was performed before and after thermomechanical loading (TML), and the percentage of continuous margins was assessed. Crowns were then loaded to failure.

Preparation of the access cavity required more time in monolithic (445 s) than in veneered crowns (342 s). Loads to failure were higher in control groups (Zr-All: 5814 N; Zr-Ven: 2133 N) and higher in monolithic test (2985 N) than in veneered test crowns (889 N). In monolithic crowns, 1-st had lower fracture loads than 2-st fillings (2149 N vs 3821 N). Continuous margins of 66% to 71% were achieved, which deteriorated after TML by 39% to 40% in Zr-All, by 34% in Zr-Ven-1-st, and by 24% in Zr-Ven-2-st.

Endodontic access and adhesive restorations resulted in reduced fracture load in monolithic and veneered zirconia crowns. Two-step fillings provided higher fracture loads in Zr-All and better marginal quality in Zr-Ven crowns.