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Bo Deng1, Yaoyao Shi2, Tao Yu2
1The Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Ministry of Education, Northwestern Polytechnical University, Xi'an 710072, China. dengbo1025@outlook.com.
Optimizing composite tape winding involves analyzing process parameters to enhance tensile strength and reduce void content. This study uses sensitivity analysis to find stable parameter ranges for reliable composite product manufacturing.
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Area of Science:
- Materials Science
- Manufacturing Engineering
- Composite Materials
Background:
- Composite tape winding is key for high-quality composite products.
- Process parameters significantly impact mechanical properties (tensile strength) and defects (void content).
Purpose of the Study:
- To develop an integrated methodology for optimizing composite tape winding process parameters.
- To identify optimal parameter intervals for improved product performance and reduced defects.
Main Methods:
- Applied global multi-parameter sensitivity analysis to assess parameter influence.
- Utilized single-parameter sensitivity analysis to determine stability ranges.
- Combined both methods to establish comprehensive optimized intervals.
Main Results:
- Identified critical process parameters affecting tensile strength and void content.
- Distinguished between stable and unstable parameter ranges.
- Provided validated, optimized intervals for composite tape winding.
Conclusions:
- The integrated sensitivity analysis methodology effectively optimizes composite tape winding parameters.
- Optimized parameter intervals ensure reliable and stable manufacturing of winding products.
- This approach enhances the quality and performance of composite materials.


