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Fabricating 3D printed orally disintegrating printlets using selective laser sintering.

Fabrizio Fina1, Christine M Madla1, Alvaro Goyanes2

  • 1Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UK.

International Journal of Pharmaceutics
|February 18, 2018
PubMed
Summary
This summary is machine-generated.

Selective laser sintering (SLS) enables the creation of 3D printed tablets with rapid drug release. This technology can produce orally disintegrating formulations, offering new possibilities for pharmaceutical manufacturing.

Keywords:
Additive manufacturingOrally disintegrating tabletsPersonalised medicinesRapid prototypingThree-dimensional printing

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Area of Science:

  • Pharmaceutical Technology
  • Materials Science
  • Additive Manufacturing

Background:

  • Selective Laser Sintering (SLS) is an additive manufacturing technique.
  • Current limitations exist in developing solid dosage forms with tailored drug release profiles.

Purpose of the Study:

  • To explore the feasibility of SLS for fabricating 3D printed tablets (printlets).
  • To investigate the potential of SLS to create formulations with accelerated drug release and orally disintegrating properties.

Main Methods:

  • Two polymers, hydroxypropyl methylcellulose (HPMC E5) and vinylpyrrolidone-vinyl acetate copolymer (Kollidon VA 64), were mixed with paracetamol and a colorant.
  • Powder mixtures were processed using SLS 3D printing to create printlets.
  • SLS printing parameters, specifically laser scanning speed, were modulated to influence drug release.
  • X-ray micro-CT analysis was used to assess printlet density and porosity.

Main Results:

  • SLS successfully fabricated paracetamol-loaded printlets.
  • Modulating laser scanning speed altered drug release kinetics, with faster speeds accelerating release.
  • Kollidon VA 64 printlets printed at 300 mm/s demonstrated rapid oral disintegration (<4 seconds).
  • X-ray micro-CT revealed reduced density and increased porosity in orally disintegrating printlets.

Conclusions:

  • SLS 3D printing is a viable technology for manufacturing printlets with tunable drug release.
  • This study demonstrates the potential of SLS for creating orally disintegrating tablets.
  • SLS offers a promising platform for advanced pharmaceutical research and modern medicine manufacturing.