Towards an energy-friendly and cleaner solvent-extraction of vegetable oil

The extraction of vegetable oils is an energy-intensive process. It has moreover a significant environmental impact through hexane emissions and through the production of organic-loaded wastewater. A rice bran oil process was selected as the basis, since full data were available. By using Aspen Plus v8.2 simulation, with additional scripts, several improvements were examined, such as using heat exchanger networks, integrating a Vapor Recompression Heat Pump after the evaporation and stripping, and examining a nitrogen stripping of hexane in the rice bran meal desolventizing unit followed by a gas membrane to recover hexane. Energy savings by the different individual and combined improvements are calculated, and result in a 94.2% gain in steam consumption and a 73.8% overall energy saving. The power consumption of the membrane unit reduces the overall energy savings by about 5%. Hexane separation and enrichment by gas membranes facilitates its condensation and re-use, while achieving a reduction of hexane emissions by over 50%. Through the considerable reduction of required steam flow rates, 61% of waste water is eliminated, mostly as organic-loaded steam condensate. Through overall energy savings, 52% of related CO₂ emissions are eliminated.