Distinct recovery of copper and aluminum from waste electric wires using a roll-type electrostatic separator

Electrostatic separators are commonly employed for the sorting of insulating and conducting fractions of granular mixtures. However, separation of the various metals that compose the conductive fraction still represents a major challenge for the recycling industry. The aim of this paper is to identify the conditions in which a roll-type electrostatic separator could be used for distinctly recover the copper and aluminum from waste electric wires. A numerical model of particle trajectories was employed to predefine these conditions and guide the experimental study. The electrostatic separation experiments were carried out using a reverse-S-type-plate high-voltage electrode. The visualization of particle trajectories using a high-speed camera paved the way to an original design. Thus, a metallic trap was attached to the high-voltage electrode, to facilitate the collection of the aluminum flake-like particles from a mixture that also contains copper strands. With a plastic trap replacing the metallic one, to avoid electric field modification, 68.6% of the copper was recovered with a purity attaining 99%.