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Published on: October 31, 2019
Additive Manufacturing Technologies Used for Processing Polymers: Current Status and Potential Application in
Marta Revilla-León1,2, Mutlu Özcan3
1General Dentistry Department, College of Dentistry, AEGD Texas A&M University, Dallas, TX.
This review covers key additive manufacturing (AM) technologies like stereolithography (SLA) and digital light processing (DLP) for dental polymer applications. It examines their processes, precision, and use in prosthodontics.
Area of Science:
- Materials Science
- Biomedical Engineering
- Manufacturing Engineering
Background:
- Additive Manufacturing (AM) offers diverse methods for creating 3D objects from various materials.
- Polymers are increasingly utilized in dental applications, necessitating an understanding of suitable fabrication techniques.
- Digital dentistry relies on advanced manufacturing for precise and customized prosthodontic solutions.
Purpose of the Study:
- To review the primary AM technologies applicable to polymer-based dental applications.
- To analyze the manufacturing processes, accuracy, and precision of selected AM methods.
- To discuss the current and potential prosthodontic applications of these AM techniques.
Main Methods:
- Review of literature focusing on four main AM processes: stereolithography (SLA), digital light processing (DLP), material jetting (MJ), and material extrusion (ME).
- Analysis of process parameters, material compatibility, and achievable resolution for each technology.
- Evaluation of published data on accuracy, precision, and clinical outcomes in prosthodontics.
Main Results:
- Stereolithography (SLA) and Digital Light Processing (DLP) offer high resolution and accuracy suitable for detailed dental models and restorations.
- Material Jetting (MJ) provides excellent accuracy and material versatility, enabling multi-material or multi-color dental components.
- Material Extrusion (ME) is a versatile and cost-effective method, though potentially with lower resolution compared to light-based techniques for intricate dental structures.
Conclusions:
- SLA, DLP, MJ, and ME are pivotal AM technologies for polymer-based dental applications, each with distinct advantages in process, accuracy, and precision.
- The choice of AM technology depends on the specific prosthodontic application, required material properties, and desired level of detail.
- Continued advancements in AM materials and processes will further expand their role in digital dentistry and patient-specific treatments.
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