Recovery of value-added products from cathode and anode material of spent lithium-ion batteries

Herein we report a low cost and eco-friendly approach for the recovery of metals from cathode and anode materials of mobile phone spent lithium-ion batteries (LIBs). Li-based metal oxide and graphite were efficiently separated from their respective foils and used for lixiviation. Acetic acid (CH₃COOH) and water were used as lixiviants for the recovery of metals from cathode and anode materials respectively. It was found that with 3 M Acetic acid and 7.5 vol% H₂O₂ as reducing agent 99.9% Li, 98.7% Co, and 99.5% Mn were leached out from cathode material in 40 min at 70 °C and a pulp density of 20 g/L. Besides the cathode leaching, Li was also extracted from anodic material graphite using water as a solvent and further recovered as solid Li₂CO₃ (99.7% Li). The kinetic evaluation of the cathode lixiviate process was studied using three different shrinking-core kinetic Models and established that the reaction follows the product layer diffusion controlled mechanism. From the cathode leach liquor, 99% Co was recovered as metal sulfide by controlled sulfide precipitation with 99.2% purity, and subsequently, MnCO₃ and Li₂CO₃ were obtained with the purity of 98.7% and 99.4%, respectively. The purity of the salts revealed that these products recovered from spent LIBs might be utilized in the electrochemical energy-storage applications. In addition, this recycling process would promote the sustainable development of the battery industry.