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Updated: Feb 10, 2026

Micro 3D Printing Using a Digital Projector and its Application in the Study of Soft Materials Mechanics
Published on: November 27, 2012
Studies on the cytocompatibility, mechanical and antimicrobial properties of 3D printed poly(methyl methacrylate)
David K Mills1,2, Uday Jammalamadaka1, Karthik Tappa1
1Center for Biomedical Engineering and Rehabilitation Science, USA.
Abstract:
Osteomyelitis is typically a bacterial infection (usually from Staphylococcus) or, more rarely, a fungal infection of the bone. It can occur in any bone in the body, but it most often affects the long bones (leg and arm), vertebral (spine), and bones of the foot. Microbial success in osteomyelitis is due to their ability to form biofilms which inhibit the wound healing process and increases resistance to anti-infective agents. Also, biofilms do not allow easy penetration of antibiotics into their matrix making clinical treatment a challenge. The development of local antibiotic delivery systems that deliver high concentrations of antibiotics to the affected site is an emerging area of research with great potential. Standard treatment includes antibiotic therapy, either locally or systemically and refractory cases of osteomyelitis may lead to surgical intervention and a prolonged course of antibiotic treatment involving placement of antibiotic-doped beads or spacers within the wound site. There are disadvantages with this treatment modality including insufficient mixing of the antibiotic, lack of uniform bead size, resulting in lower antibiotic availability, and limitations on the antibiotics employed. Thus, a method is needed to address biofilm formations in the wound and on the surface of the surgical implants to prevent osteomyelitis. In this study, we show that all antibiotics studied were successfully doped into PMMA and antibiotic-doped 3D printed beads, disks, and filaments were easily printed. The growth inhibition capacity of the antibiotic-loaded PMMA 3D printed constructs was also demonstrated.
Insights
Researchers developed 3D printed antibiotic-doped polymethyl methacrylate (PMMA) constructs to combat bone infections like osteomyelitis. These novel delivery systems effectively inhibit bacterial growth, offering a promising solution for challenging clinical cases.
Area of Science:
- Biomaterials Engineering
- Infectious Diseases
- Orthopedic Surgery
Background:
- Osteomyelitis is a bone infection often caused by bacteria forming challenging biofilms.
- Biofilms hinder wound healing and resist conventional antibiotic treatments.
- Current treatments like antibiotic-doped beads have limitations in antibiotic mixing and availability.
Purpose of the Study:
- To develop and evaluate 3D printed polymethyl methacrylate (PMMA) constructs for local antibiotic delivery.
- To address the challenge of biofilm formation in osteomyelitis and on surgical implants.
- To improve antibiotic availability and efficacy in treating bone infections.
Main Methods:
- Antibiotics were successfully doped into PMMA material.
- 3D printing was used to create antibiotic-doped beads, disks, and filaments.
- The antibacterial efficacy of the 3D printed constructs was tested against bacterial growth.
Main Results:
- All tested antibiotics were effectively incorporated into PMMA.
- 3D printed antibiotic-doped PMMA constructs (beads, disks, filaments) were successfully fabricated.
- The antibiotic-loaded PMMA constructs demonstrated significant bacterial growth inhibition capacity.
Conclusions:
- 3D printed PMMA constructs offer a viable method for local antibiotic delivery in osteomyelitis treatment.
- This technology shows potential for preventing biofilm formation on bone and implants.
- Further research can optimize these constructs for enhanced clinical outcomes in bone infections.
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