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Material flow design and simulation for a glass panel recycling installation.

Cicerone Laurentiu Popa1, Costel Emil Cotet1, Diana Popescu1

  • 1University Politehnica of Bucharest, Romania.

Waste Management & Research : the Journal of the International Solid Wastes and Public Cleansing Association, ISWA
|May 30, 2018
PubMed
Summary

This study introduces digital twinning for optimizing glass panel recycling plant design. It achieved an 85% recovery rate, significantly boosting recycling efficiency for challenging glass waste types.

Keywords:
Recycling technological flowdigital twinhybrid material flowlaminated and float glassrecycling installationsimulation

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Area of Science:

  • Industrial Engineering
  • Materials Science
  • Environmental Engineering

Background:

  • Glass panel waste, including automotive windshields and construction glass with metallic meshes, is insufficiently recycled.
  • Optimizing recycling processes requires efficient installation architecture and material flow management.

Purpose of the Study:

  • To design an optimal processing installation architecture for glass panel recycling.
  • To apply digital twinning for virtual prototyping and simulation of recycling processes.
  • To improve the recycling of difficult-to-recycle glass waste streams.

Main Methods:

  • Development of a virtual prototype for the processing architecture using digital twinning.
  • Modeling glass waste flow as a hybrid material flow.
  • Utilizing dedicated analysis and simulation software to determine installation parameters and capacities.

Main Results:

  • Achieved a minimum glass recovery rate of 85% from the loaded waste.
  • Obtained a recycling quantity three times higher than initially anticipated.
  • Validated simulation results with real-world tests on a glass panel recycling installation.

Conclusions:

  • Digital twinning provides an effective method for designing and optimizing glass recycling facilities.
  • The proposed methodology enhances the recycling of automotive and construction glass waste.
  • The approach demonstrated significant improvements in recycling efficiency and output.