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Updated: Feb 9, 2026

Methane Hydrate Crystallization on Sessile Water Droplets
Published on: May 26, 2021
Interfacial Targeting of Sessile Droplets Using Electrospray
Aref Ghafouri1, Mingfei Zhao1, Timothy J Singler1
1Department of Mechanical Engineering , State University of New York at Binghamton , 4400 Vestal Parkway East , Binghamton , New York 13902 , United States.
Electrospray atomization delivers nanoparticles to droplet surfaces, forming deposits. Small surfactants induce Marangoni flow, organizing nanoparticle patterns for scalable colloidal monolayer fabrication.
Area of Science:
- Colloid science
- Surface chemistry
- Materials science
Background:
- Controlling nanoparticle assembly at liquid interfaces is crucial for fabricating ordered structures.
- Electrospray atomization offers a method for precise delivery of materials to liquid surfaces.
Purpose of the Study:
- To investigate the use of electrospray atomization for delivering nanoparticles and surfactants to sessile droplets.
- To explore the role of surfactants in controlling interfacial particle transport and deposit morphology.
- To demonstrate a scalable method for creating structured colloidal monolayers.
Main Methods:
- Utilized electrospray atomization to deposit solvent-free nanoparticles and surfactants onto sessile droplets.
- Investigated interfacial particle motion under varying surfactant conditions (none, high-molecular-weight, small surfactants).
- Employed numerical modeling (lattice Boltzmann-Brownian dynamics) to confirm particle transport mechanisms.
Main Results:
- Nanoparticles adsorbed at the droplet interface and mapped to the substrate upon evaporation, forming deposits.
- Small surfactants (e.g., sodium dodecyl sulfate) induced solutal Marangoni flow, driving particles to the droplet apex.
- High-molecular-weight surfactants and absence of surfactants did not induce significant interfacial convection.
- Numerical simulations corroborated the observed particle transport driven by surfactant-induced surface tension gradients.
Conclusions:
- Electrospray atomization combined with sacrificial targets enables scalable fabrication of structured colloidal monolayers.
- Small surfactants are key to inducing directed particle motion via Marangoni flow for controlled deposit patterning.
- The findings provide a novel approach for creating organized nanoparticle assemblies.
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