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Updated: Feb 9, 2026

Inkjet-printed Polyvinyl Alcohol Multilayers
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Optimisation of Substrate Angles for Multi-material and Multi-functional Inkjet Printing.

Jayasheelan Vaithilingam1, Ehab Saleh2, Ricky D Wildman2

  • 1Centre for Additive Manufacturing, Faculty of Engineering, University of Nottingham, Nottingham, NG7 2RD, UK. Jayasheelan.Vaithilingam@nottingham.ac.uk.

Scientific Reports
|June 15, 2018
PubMed
Summary
This summary is machine-generated.

Printing conductive tracks on angled dielectric surfaces in 3D electronics reduces silver layers and high-temperature exposure. This method achieves precise, low-resistance tracks up to 60° angles, optimizing build time and material use.

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Area of Science:

  • Additive Manufacturing
  • Materials Science
  • Electronics Engineering

Background:

  • 3D inkjet printing of multi-material electronics faces challenges with material limitations, layer thickness variations, and high sintering temperatures (>100°C) for metal nanoparticles.
  • Current methods require multiple layers and significant heat exposure, increasing component build time and potentially degrading polymer substrates.

Purpose of the Study:

  • To investigate an alternative 3D printing approach for electronics by printing conductive tracks on angled dielectric surfaces.
  • To reduce the number of silver layers, decrease high-temperature exposure, and shorten build times for 3D printed electronic components.

Main Methods:

  • Comparison of conductive track printing on fixed print height (FH) versus fixed slope (FS) angled dielectric surfaces.
  • Evaluation of track resolution and electrical resistance at various substrate angles.
  • Optimization of print height (4 mm) for precise track deposition.

Main Results:

  • Fixed print height (FH) samples exhibited significantly better resolution across all angles compared to fixed slope (FS) samples.
  • Electrical resistance remained below 10Ω for FH samples up to 60° angles, while FS samples maintained this resistance only up to 45°.
  • Precise, low-resistance conductive tracks were achieved at substrate angles up to 60° by fixing the print height to 4 mm.

Conclusions:

  • Printing conductive tracks on angled dielectric surfaces is an effective strategy to overcome limitations in 3D multi-material electronics printing.
  • This approach significantly reduces the need for multiple silver layers and minimizes polymer exposure to high sintering temperatures.
  • The method enables faster build times and improved component quality for 3D printed electronics.