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A Fabrication Method for Highly Stretchable Conductors with Silver Nanowires
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Stretchable Seal.

Paul Le Floch1, Shi Meixuanzi2, Jingda Tang2

  • 1School of Engineering and Applied Sciences, Kavli Institute for Bionano Science and Technology , Harvard University , Cambridge , Massachusetts 02138 , United States.

ACS Applied Materials & Interfaces
|July 18, 2018
PubMed
Summary

Wrinkled seals offer a breakthrough for stretchable electronics, overcoming the inherent trade-off between material stretchability and low permeability. This innovation enables durable, high-performance flexible devices.

Keywords:
hermetic seallaminatespermeabilitystretchable electronicswrinkles

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Polymer Science

Background:

  • Stretchable electronic devices require hermetic seals that prevent gas and moisture ingress.
  • A fundamental challenge exists in achieving both high stretchability and low material permeability simultaneously.
  • Existing materials often compromise on stiffness or transmissibility when stretched.

Purpose of the Study:

  • To investigate the relationship between material properties and seal performance under strain.
  • To explore novel seal designs that overcome the stretchability-permeability paradox.
  • To evaluate the long-term durability of different seal configurations under cyclic loading.

Main Methods:

  • Data collection on water and oxygen permeation through various materials.
  • Development and analysis of scaling relations for flat and wrinkled seal geometries.
  • Experimental testing of wrinkled seals (Al, PE, SiO2 on elastomers) under cyclic tensile strain.

Main Results:

  • Wrinkled seals demonstrate superior performance in meeting simultaneous requirements of stretchability, low stiffness, and low transmissibility compared to flat seals.
  • Wrinkled polyethylene and silica films maintained low transmissibility after 10,000 cycles of tensile strain.
  • Wrinkled aluminum seals showed fatigue cracking after limited cycles, indicating material-dependent durability.

Conclusions:

  • Wrinkled seal architectures are a viable strategy for creating high-performance hermetic seals in stretchable electronics.
  • Polyethylene and silica are promising materials for durable wrinkled seals in flexible devices.
  • The findings pave the way for advanced, reliable stretchable electronic systems.