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Updated: Feb 7, 2026

The Rigid Tube as an Alternative in Controlling the Problematic Airway
Published on: June 6, 2020
Tube tip and cuff position using different strategies for placement of currently available paediatric tracheal tubes
M Kemper1, S Imach1, P K Buehler1
1Department of Anaesthesia and Children's Research Centre, University Children's Hospital, Zurich, Switzerland.
Insights
Paediatric cuffed tracheal tubes have design flaws leading to incorrect placement and potential airway complications. Manufacturers must improve designs, as current tubes risk bronchial intubation or cuff malpositioning.
Area of Science:
- Pediatric Anesthesiology
- Airway Management
- Medical Device Design
Background:
- Tracheal tube tip and cuff positioning varies significantly among different cuffed pediatric tracheal tube brands.
- These variations are attributed to inherent design differences in the tubes.
Purpose of the Study:
- To evaluate the positioning accuracy of various cuffed pediatric tracheal tube brands.
- To identify potential risks of airway complications associated with different placement strategies.
Main Methods:
- Pooled data from three clinical studies involving 422 children (birth to 16 years).
- Analyzed dimensional data of seven cuffed pediatric tracheal tube brands (ID 3.0-7.0 mm).
- Calculated tube tip and cuff positions using depth mark, safety distance, and mid-tracheal placement strategies.
Main Results:
- Depth mark placement led to up to 18% bronchial intubation and 91% subglottic cuff placement.
- Safety distance placement resulted in up to 54% of cuffs positioned too high.
- Mid-tracheal placement caused 100% of cuffs to be subglottic or supraglottic.
Conclusions:
- All studied cuffed pediatric tracheal tubes exhibit design flaws that can cause airway complications.
- Urgent improvements in the design of cuffed pediatric tracheal tubes are recommended.
- Alternative placement strategies may enable safe use of uncuffed tubes but not cuffed ones.
Background:
Tracheal tube tip and cuff positions of different cuffed paediatric tracheal tube brands in the trachea can vary with design.
Methods:
Data from three clinical studies with measured tracheal lengths were pooled in a database including 422 children aged from birth to 16 yr. Dimensional data of seven cuffed paediatric tracheal tube brands (ID 3.0-7.0 mm) were recorded. Positions of tracheal tube tip and upper cuff border were calculated for each of the 422 tracheas using depth mark based tracheal tube placement, placement of the tracheal tube tip at a calculated safety distance above the carina, and mid-tracheal tube placement. Percentage of accidental bronchial intubations and tracheal tube cuff positions in the subglottic or supraglottic region were calculated.
Results:
Depth mark based tracheal tube placement resulted in accidental bronchial intubation of up to 18% of cases and tracheal tube cuffs being placed in the subglottic region in up to 91%. Tracheal tube tip placement at a calculated safety distance resulted in up to 54% of tube cuffs placed too high. Mid-tracheal tube placement led to 100% subglottic or supraglottic tracheal tube cuff positions.
Conclusions:
All studied cuffed paediatric tracheal tubes have major design flaws potentially leading to airway complications. Tracheal tube manufacturers are urgently asked to improve the design of cuffed paediatric tracheal tubes. Alternative strategies for tracheal tube placement can allow safe tracheal tube placement of uncuffed but not of cuffed tracheal tubes.
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