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Twin-Screw Extrusion Process to Produce Renewable Fiberboards
Published on: January 27, 2021
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All-lignocellulosic Fiberboard from Steam Exploded Arundo Donax L
Diego Ramos1, Nour-Eddine El Mansouri2,3, Francesc Ferrando4
1Department of Mechanical Engineering, Rovira i Virgili University, Avinguda dels Països Catalans 26, 43007 Tarragona, Spain. diego.ramos@urv.cat.
Molecules (Basel, Switzerland)
|August 24, 2018
Summary
This study demonstrates the feasibility of creating eco-friendly fiberboards from Arundo donax (giant reed) without synthetic binders. The resulting all-lignocellulosic boards exhibit excellent physical and mechanical properties, meeting industry standards.
Area of Science:
- Materials Science
- Biomaterials Engineering
- Sustainable Manufacturing
Background:
- Traditional fiberboards often rely on synthetic binders, raising environmental concerns.
- Arundo donax L. (giant reed) presents a promising, abundant lignocellulosic resource.
- Developing binderless fiberboards is crucial for sustainable construction materials.
Purpose of the Study:
- To investigate the production of all-lignocellulosic fiberboards from Arundo donax.
- To characterize the chemical composition of Arundo donax fibers.
- To evaluate the physical and mechanical properties of binderless fiberboards produced via a wet process.
Main Methods:
- Steam explosion treatment of Arundo donax in a batch reactor.
- Chemical characterization of raw material and pulp.
- Laboratory-scale production of fiberboards using a wet process.
- Evaluation of physical (density, water absorption, thickness swelling) and mechanical (MOE, MOR, IB) properties under varying pressing pressures (0.35–15 MPa).
Main Results:
- Steam-exploded Arundo fibers possess high cellulose and moderate lignin content, suitable for fiberboard production.
- Optimized pressing conditions yielded fiberboards with excellent properties.
- Optimum values achieved: IB (1.28 MPa), MOE (7439 MPa), MOR (40.4 MPa), WA (17.6%), and TS (13.3%).
Conclusions:
- All-lignocellulosic fiberboards can be successfully produced from Arundo donax without synthetic binders.
- The produced fiberboards meet and exceed relevant industry standard specifications.
- Arundo donax is a viable and sustainable raw material for high-quality binderless fiberboard manufacturing.
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