Novel Self-Assembly Route Assisted Ultra-Fast Trace Volatile Organic Compounds Gas Sensing Based on Three-Dimensional...

The development of ultra-fast response semiconductor gas sensors for high-accuracy detection of trace volatile organic compounds in human exhaled breath still remains a challenge. Herein, we propose a novel self-assembly synthesis concept for preparing intricate three-dimensional (3D) opal porous (OP) SnO₂-ZnO hollow microspheres (HM), by employing sulfonated polystyrene (S-PS) spheres template-assisted ultrasonic spray pyrolysis. The high gas accessibility of the unique opal hollow structures resulted in the existence of 3D interconnection and bimodal (mesoscale and macroscale) pores, and the n-n heterojunction-induced change in oxygen adsorption. The 3D OP SnO₂-ZnO HM sensor exhibited high response and ultra-fast dynamic process (response time ∼4 s and recovery time ∼17 s) to 1.8 ppm acetone under highly humid ambient condition (98% relative humidity), and it could rapidly identify the states of the exhaled breath of healthy people and simulated diabetics. In addition, the rational structure design of the 3D OP SnO₂ HM enables the ultra-fast detection (within 1 s) of ethanol in simulation drunk driving testing. Our results obtained in this work provided not only a facile self-assembly approach to fabricate metal oxides with 3D OP HM structures but also a new methodology for achieving noninvasive real-time exhaled breath detection.