Enhanced flame retardancy of polyethylene/magnesium hydroxide with polycarbosilane

Polycarbosilane (PCS) was used for surface modification of magnesium hydroxide (MNH) to enhance the flame retardant effectiveness by forming cohesive binding between MgO particles with ceramic adhesive. Chemical interaction and ceramic reaction were revealed between PCS and MNH, which made for a compact, thermal stable and ceramic-like barrier during the combustion of polyethylene (PE). The flame retardancy of PE/MNH/PCS composites was greatly enhanced and a limiting oxygen index (LOI) of 35.0 was achieved at the PCS/MNH ratio of 4/26 in the composite with 30 wt.% PCS modified MNH. Such results were superior in terms of high LOI value at low global content of MNH. Thanks to the better shielding effect of the integrated and self-supporting ceramic char, the peak heat release rate (p-HRR) and the total heat release (THR) of PE/MNH/PCS composites with 50 wt.% PCS modified MNH were remarkably decreased by 36% and 25% in comparison with PE/MNH with 50 wt.% MNH, respectively. The ceramic reaction between PCS and MNH, the superior thermal stability due to crosslinked PCS and the good barrier function of cohesive ceramic layer play important roles in the effective flame retardant mechanism.