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Updated: Feb 1, 2026

Research and Development of High-performance Explosives
Published on: February 20, 2016
Transformerless Ultrasonic Ranging System with the Feature of Intrinsic Safety for Explosive Environment.
Yu Wang1, Yuheng Qiao2, Hongjuan Zhang3
1Key Laboratory of Advanced Transducers and Intelligent Control Systems (Ministry of Education and Shanxi Province), College of Physics and Optoelectronics, Taiyuan University of Technology, Taiyuan 030024, China. wangyu@tyut.edu.cn.
This study introduces a transformerless ultrasonic ranging system for explosive environments, enhancing safety by using an intrinsically safe power source. The new system ensures reliable communication and accurate distance measurements, offering a safer alternative for potentially hazardous applications.
Area of Science:
- Electrical Engineering
- Sensor Technology
- Safety Engineering
Background:
- Conventional ultrasonic ranging systems utilize transformers, posing safety risks in explosive atmospheres due to high voltages.
- There is a need for safer, reliable ultrasonic ranging solutions in potentially explosive environments.
Purpose of the Study:
- To develop and evaluate a transformerless ultrasonic ranging system powered by an intrinsically safe source.
- To analyze the safety and performance characteristics of the proposed system under normal and fault conditions.
Main Methods:
- Implementation of a transformerless driving circuit using analog switches and an intrinsically safe power source.
- Integration of an echo-processing circuit with Local Interconnect Network (LIN) bus technology for enhanced stability.
- Experimental evaluation of ranging accuracy and stability through timing diagram analysis.
Main Results:
- The system achieved reliable bidirectional communication between the LIN master node and the ultrasonic transceiver.
- Transformerless driving was successfully implemented, eliminating safety concerns associated with conventional transformers.
- Accurate distance measurements were achieved within a range of 250-2700 mm, with errors less than 30 mm and fluctuations under 10 mm.
Conclusions:
- The proposed transformerless ultrasonic ranging system provides a safe and effective solution for applications in potentially explosive atmospheres.
- The system demonstrates high reliability, accuracy, and stability, making it suitable for hazardous environments.
- This innovation offers a new approach to ultrasonic sensing where safety is paramount.
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