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Published on: November 3, 2017
Tensductor-Amorphous Alloy Based Magnetoelastic Tensile Force Sensor.
1Institute of Metrology and Biomedical Engineering, Warsaw University of Technology, 02-525 Warsaw, Poland. nowicki@mchtr.pw.edu.pl.
A new Tensductor sensor uses ferromagnetic amorphous ribbon for tensile force measurement. This sensor offers near-linear characteristics, scalability, and 1% accuracy, with potential for higher harmonic utilization.
Area of Science:
- Physics
- Materials Science
- Electrical Engineering
Background:
- Tensile force sensing is critical in various engineering applications.
- Existing sensors may have limitations in linearity, scalability, or manufacturing complexity.
- Pressductor topology offers a potential basis for novel sensor designs.
Purpose of the Study:
- To introduce a new tensile force sensor, the Tensductor, based on Pressductor topology.
- To describe the operating principle of the magnetic core with orthogonal coils.
- To evaluate the performance characteristics of straight and diagonal cut sensors.
Main Methods:
- Fabrication of a tensile force sensor using a single layer of ferromagnetic amorphous ribbon.
- Analysis of the magnetic core with orthogonal coils.
- Experimental testing to determine load vs. induced voltage characteristics.
- Investigation of higher harmonics utilization and the effect of supply current.
Main Results:
- The Tensductor sensor exhibits near-linear characteristics.
- Comparison of straight and diagonal cut sensor performance.
- Demonstration of scalable measurement range (0-12 N experimental unit).
- Achieved 1% accuracy, influenced by magnetoelastic hysteresis.
Conclusions:
- The developed Tensductor is a novel, easily manufactured tensile force sensor.
- The sensor shows promising near-linear behavior and scalable measurement capabilities.
- Further research can explore optimizing for reduced magnetoelastic hysteresis and enhanced harmonic utilization.
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