Ultrastrong nanocrystalline steel with exceptional thermal stability and radiation tolerance

Nanocrystalline (NC) metals are stronger and more radiation-tolerant than their coarse-grained (CG) counterparts, but they often suffer from poor thermal stability as nanograins coarsen significantly when heated to 0.3 to 0.5 of their melting temperature (T_m). Here, we report an NC austenitic stainless steel (NC-SS) containing 1 at% lanthanum with an average grain size of 45 nm and an ultrahigh yield strength of ~2.5 GPa that exhibits exceptional thermal stability up to 1000 °C (0.75 T_m). In-situ irradiation to 40 dpa at 450 °C and ex-situ irradiation to 108 dpa at 600 °C produce neither significant grain growth nor void swelling, in contrast to significant void swelling of CG-SS at similar doses. This thermal stability is due to segregation of elemental lanthanum and (La, O, Si)-rich nanoprecipitates at grain boundaries. Microstructure dependent cluster dynamics show grain boundary sinks effectively reduce steady-state vacancy concentrations to suppress void swelling upon irradiation.