[Optimization of Dyeing Wastewater Treatment with New Eco-friendly Polysilicate Ferromanganese]

To improve the efficiency of the removal of dye wastewater, a new type of coagulant "polysilicate ferromanganese (PSFM)" has been synthesized using sodium silicate, ferrous sulfate, and potassium permanganate. Three dyes (direct red, disperse blue, and active yellow) were used for the coagulation tests. The effects of the alkalinity and turbidity on the performance of PSFM were studied. The experimental results show that PSFM performs well with respect to the coagulation of the direct red and disperse blue dyes. The color and TOC removal efficiencies reach 99.2%, 95.4% and 98.5%, and 93.8%, respectively. The coagulation performance is better than that of the conventional coagulants polysilicate iron (PSF), Al₂(SO₄)₃, and FeCl₃. The color and TOC removal rates of PSFM for the active yellow dye reach 56% and 51%, respectively. Turbidity has no significant effect on the coagulation efficiency of PSFM. The purification efficiency and alkalinity depend on the amount of dye to be removed. The best alkalinity for the direct red, disperse blue, and active yellow dyes is 50 mg·L^-1, 0 mg·L^-1, and 75 mg·L^-1, respectively. In addition, PSFM has been characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD). The Zeta potentials of the mixed solutions and flocs during coagulation were also determined. The main indicators of PSFM coagulation are positively charged polynuclear complexes produced by hydrolysis of Fe⁺ and Mn⁺ and the bridging polymerization of polysilicon. The adsorption of hydrated manganese dioxide and hydroxyl oxide may also be included.