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Related Concept Videos

Elements and Compounds01:27

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Pure substances consist of only one type of matter. A pure substance can be an element or a compound. An element consists of only one type of atom, while a compound consists of two or more types of atoms held together by a chemical bond.
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Finite Element Modeling for the Simulation of the Quasi-Static Compression of Corrugated Tapered Tubes
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Finite element simulation of the braiding process.

S Del Rosso1, L Iannucci1, P T Curtis1

  • 1Imperial College London, Exhibition Road, London, SW7 2AZ UK.

Mechanics of Advanced Materials and Modern Processes
|March 16, 2019
PubMed
Summary

This study introduces a finite element method for simulating 2D braid manufacturing, enabling virtual creation and optimization of braided structures for composites. The virtual models accurately predict braid geometry, correlating well with experimental data.

Keywords:
BraidingFinite element

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Computational Mechanics

Background:

  • Braiding is a crucial technique for manufacturing fabrics, ropes, and preforms for advanced fiber-reinforced composites.
  • Accurate simulation of the braiding process is essential for optimizing preform design and virtual manufacturing.

Purpose of the Study:

  • To develop an explicit finite element approach for simulating the 2D braiding process.
  • To enable the virtual manufacture and optimization of braided structures.
  • To investigate the impact of yarn modeling on simulation accuracy.

Main Methods:

  • An analytical function defined carrier movements on a braiding track plate.
  • Idealized Maypole-type braiding machine models were created for virtual yarn shaping.
  • A parametric study evaluated the effect of using multiple cylinders to model multifilament yarns.

Main Results:

  • The finite element approach successfully simulated the 2D braiding process.
  • Virtual models showed excellent correlation with experimental results for braid angle and yarn width.
  • Using multiple cylinders for yarn modeling improved correlation with experimental data.

Conclusions:

  • The developed finite element method provides a robust tool for virtual braiding and preform design.
  • Accurate yarn modeling, using multiple cylinders, is key to achieving high fidelity in braid simulations.
  • This approach facilitates the optimization and creation of virtual braided structures for further analysis.